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Inspecting Hydraulics: Pumps, Cylinders, and Lines

Jul 09, 2024

Schuyler Dalenberg

  1. Hydraulic Pumps:

    • Visual Inspection: Check for leaks, cracks, or signs of wear on the pump housing.
    • Performance Testing: Measure pump output pressure using a gauge. Compare it to the manufacturer’s specifications.
    • Noise: Listen for unusual noises during operation, which could indicate internal damage.
  2. Hydraulic Cylinders:

    • External Inspection: Examine cylinder rods, seals, and mounting points.
      • Seal Condition: Look for oil leaks around cylinder seals.
      • Stroke Smoothness: Operate the cylinder through its full range to ensure smooth movement.
      • Scored Rods: Any gashes or uneven parts of a rod will damage the internal seals over time. 
      • Bent Rods: Inspect for bent or damaged cylinder rods.
  3. Hydraulic Lines:

    • Leaks: Inspect all hydraulic lines for leaks. Pay attention to connections, fittings, and hoses.
    • Corrosion: Check for rust or corrosion on metal lines.
    • Rubber Hoses: Look for cracks, bulges, or signs of aging in rubber hoses.
    • Routing: Ensure proper routing to prevent kinks or pinching.

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